PowerBox PBX 190

The PowerBox is an intelligent control and distribution unit for the electric grid in a modern racing car, which is seamlessly integrated into the Bosch Motorsport system architecture. It is capable to replace all conventional relays, fuses and circuit breakers, simplifies wiring harnesses and provides diagnostic capabilities. The integrated PBX-software guarantees an easy programming of complex functions by intuitive handling.

Features

Technical Specifications

Mechanical Data

Size

245 x 183 x 37 mm

Weight

1,270 g

Protection Classification

IP67

Internal G-sensors

 

Temp. range (at internal sensors)

-20 to 85°C

Electrical Data

Supply voltage range

5 to 16 V

Current consumption

<1 A continuously

Maximum recommended output current

250 A continuously; >310 A peak current (2 s)

Communication

CAN

3

Ethernet

2

LIN

1

Control of Bosch Motorsport LIN devices included. Support of other devices on request.

Real time ethernet Sercos (optional)

2

Inputs

18 analogue inputs (16 bit resolution) switchable pull-up resistors

10 digital inputs switchable pull-up/pull-down resistors

Outputs

4 high power channels up to 40 A (parallel up to 80 A)

10 high power channels up to 25 A

26 high power channels up to 15 A

4 high side channels up to 25 A, up to 48 V

8 multi-purpose outputs up to 15 A (low side, high side, push-pull, PWM; two output stages can be combined to form an H-bridge)

2 sensor supplies 5 V with individual ground pin

Software

Function development and calibration tool

Bosch Motorsport PBX Suite

Pin Configuration

Connector X1: 37 Pins / 8STA62437SA

Pin

Signal

Cont. [A]

Peak [A]

A

HS_15A X1_A

15

100

B

HS_15A X1_B

15

100

C

HS_15A X1_C

15

100

D

HS_15A X1_D

15

100

E

HS_15A X1_E

15

100

F

HS_15A X1_F

15

100

G

HS_15A X1_G

15

100

H

HS_15A X1_H

15

100

J

HS_15A X1_J

15

100

K

HS_15A X1_K

15

100

L

HS_15A X1_L

15

100

M

HS_15A X1_M

15

100

N

HS_15A X1_N

15

100

P

PWM_15A X1_P

15

60

R

PWM_15A X1_R

15

60

S

PWM_15A X1_S

15

60

T

PWM_15A X1_T

15

60

U

HS_15A X1_U

15

100

V

HS_15A X1_V

15

100

W

HS_15A X1_W

15

100

X

HS_15A X1_X

15

100

Y

HS_15A X1_Y

15

100

Z

HS_15A X1_Z

15

100

a

HS_15A X1_a 1

15

100

b

HS_15A X1_b 1

15

100

c

PWM_15A X1_c 1

15

60

d

PWM_15A X1_d 1

15

60

e

PWM_15A X1_e 1

15

60

f

PWM_15A X1_f 1

15

60

g

HS_15A X1_g 1

15

100

h

HS_15A X1_h 1

15

100

k

HS_15A X1_k 1

15

100

m

HS_15A X1_m 1

15

100

n

HS_15A X1_n 1

15

100

p

Power KL31

15

-

q

Power KL31

15

-

r

Power KL31

15

-

Connector X2: 1 Pin / 8STA61201BN261

Pin

Signal

Cont. [A]

Peak [A]

1

Power Supply 12 V

200

240

Connector X3: 19 Pins / 8STA62419SN

Pin

Signal

Cont. [A]

Peak [A]

A

HS_25A X3_A

25

150

B

HS_25A X3_B

25

150

C

HS_25A X3_C

25

150

D

HS_25A X3_D

25

150

E

HS_25A X3_E

25

150

F

HS_25A X3_F

25

150

G + H

HS_40A X3_G_H

40

150

J + T

HS_40A X3_J_T

40

150

K + U

HS_40A X3_K_U

40

150

L + N

HS_40A X3_L_N

40

150

M

HS_25A X3_M

25

150

P

HS_25A X3_P

25

150

R

HS_25A X3_R

25

150

S

HS_25A X3_S

25

150

V

Power KL31

25

-

Connector X4: 6 Pins / 8STA61606SA

Pin

Signal

Cont. [A]

Peak [A]

A

HS48V_25A X4_A

25

100

B

HS48V_25A X4_B

25

100

C

HS48V_25A X4_C

25

100

D

HS48V_25A X4_D

25

100

E

Supply up to 48 V for X4

25

35

F

Supply up to 48 V for X4

25

35

Connector X5: 66 Pins / 8STA6-18-35SN

Pin

Signal

 

1

Analog Input X5_01

0 to 5 V, Pull-up

2

Analog Input X5_02

0 to 5 V, Pull-up

3

Analog Input X5_03

0 to 5 V, Pull-up

4

Analog Input X5_04

0 to 5 V, Pull-up

5

Analog Input X5_05

0 to 5 V, Pull-up

6

Analog Input X5_06

0 to 5 V, Pull-up

7

Analog Input X5_07

0 to 5 V, Pull-up

8

Analog Input X5_08

0 to 5 V, Pull-up

9

CAN 3 Interface Low-Level

Max. 1 Mbaud

10

Analog Input X5_10

0 to 5 V, Pull-up

11

Analog Input X5_11

0 to 5 V, Pull-up

12

Analog Input X5_12

0 to 5 V, Pull-up

13

Digital Input X5_13

0 to 12 V, Pull-up, Pull-down

14

Digital Input X5_14

0 to 12 V, Pull-up, Pull-down

15

CAN 3 Interface High-Level

Max. 1 Mbaud

16

LIN

Control of Bosch Motorsport LIN devices included. Support of other devices on request.

17

Analog Input X5_17

0 to 5 V, Pull-up

18

Analog Input X5_18

0 to 5 V, Pull-up

19

DGND-fused

5 A

20

DGND-fused

5 A

21

Digital Input X5_21

0 to 12 V, Pull-up, Pull-down

22

Digital Input X5_22

0 to 12 V, Pull-up, Pull-down

23

SERCOS1 TXP

 

24

SERCOS1 TXN

 

25

do not connect (use for internal debugging)

26

do not connect (use for internal debugging)

27

Analog Input X5_27

0 to 5 V, Pull-up

28

Digital Input X5_28

0 to 12 V, Pull-up, Pull-down

29

Digital Input X5_29

0 to 12 V, Pull-up, Pull-down

30

Analog Input X5_30

0 to 5 V, Pull-up

31

KL31-fused

 

32

SERCOS1 RXP

 

33

SERCOS1 RXN

 

34

do not connect (use for internal debugging)

35

do not connect (use for internal debugging)

36

Digital Input X5_36

0 to 12 V, Pull-up, Pull-down

37

Digital Input X5_37

0 to 12 V, Pull-up, Pull-down

38

Analog_Screen

 

39

Analog Input X5_39

0 to 5 V, Pull-up

40

KL31-fused

 

41

SERCOS2 RXP

 

42

SERCOS2 RXN

 

43

Digital Input X5_43

0 to 12 V, Pull-up, Pull-down

44

Digital Input X5_44

0 to 12 V, Pull-up, Pull-down

45

Sensor GND for X5_51

5 A

46

Timesync

 

47

COM_Screen

 

48

CAN 1 Interface High-Level

Max. 1 Mbaud

49

SERCOS2 TXP

 

50

SERCOS2_TXN

 

51

Powersupply_5V X5_51

400 mA

52

Sensor GND for X5_58

5 A

53

ETHERNET1 RXN

10/100 Mbps

54

ETHERNET0 RXN

10/100 Mbps

55

CAN 2 Interface Low-Level

Max. 1 Mbaud

56

CAN 1 Interface Low-Level

Max. 1 Mbaud

57

Analog Input X5_57

0 to 5 V, Pull-up

58

Powersupply_5V X5_58

400 mA

59

ETHERNET1 RXP

10/100 Mbps

60

ETHERNET1 TXN

10/100 Mbps

61

ETHERNET0 TXN

10/100 Mbps

62

CAN 2 Interface High-Level

Max. 1 Mbaud

63

Analog Input X5_63

0 to 5 V, Pull-up

64

ETHERNET1 TXP

10/100 Mbps

65

ETHERNET0 RXP

10/100 Mbps

66

ETHERNET0 TXP

10/100 Mbps

Installation Notes

Inspection services recommended after 220 h or 2 years, no components to replace.

Ordering Information

PowerBox PBX 190

Order number: F 02U V02 626-02

CAN Keypad CK-M12

Order number: F 02U V0U 328-02

Accessories

Mating Connector X1

Order number: F 02U 004 387-01

Mating Connector X2

Socket 25 mm²

Order number: F 02U B01 044-01

Mating Connector X2

Socket 35 mm2

Order number: F 02U B01 045-01

Mating Connector X3

Order number: F 02U 004 386-01

Mating Connector X4

Order number: F 02U 004 388-01

Mating Connector X5

Order number: F 02U 000 472-02

Connector Opening Tool for Shellsize 24

Order number: F 02U V02 434-01

Breakout Box

Order number: F 02U V02 523-01

Downloads